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PROJ6002: Project Planning and Budgeting
Vehicle Maintenance Facility Case Study
Vehicle Maintenance Facility project is a hypothetical corporate vehicle maintenance facility,
and is designed to contain features that are typical in small‐scale commercial buildings.
The contract itself is assumed to be a fixed‐price, fixed‐scope arrangement between an owner
and a general contractor. All code and zoning approvals have been obtained, and construction
can begin immediately upon receipt of the notice to proceed.
The site is located on a city street in an industrial park. The existing slope of the site is minimal,
and bringing the site to finish grade does not require large amounts of excavation. The site plan
contains a large parking lot to allow for vehicle parking and movement during servicing. The
paving is asphalt over graded aggregate base with concrete curb and gutter, and runoff is
handled by catch basins and 18‐inch corrugated metal pipe storm drains.
The building itself contains two main areas, which are a high bay space for actual vehicle
servicing, and an attached office and training area. The structure of both spaces consists of
CMU walls with steel joist roof structures, with concrete floors.
The vehicle servicing area is designed for handling pickup trucks and light vans. It has four
service bays with roll‐up doors at both ends, and a service pit under two of the bays which
allows easier access to the underside of vehicles. Also, the servicing area contains vehicle lifts,
oil and lube, coolant and air conditioning service equipment, as well electrical and pneumatic
power outlets. Heating of this space is done with suspended gas‐fired heating units.
Compressed air is provided by an air compressor located in an adjacent room.
The office and training area is finished space, with steel studs and gypsum wall partitions,
suspended ceilings, and varied floor finishes. In addition to finished office and classroom
space, this area contains restrooms, a locker room, and an employee break room. All doors are
hollow metal with standard commercial hardware, with the exception of the front entrance,
which is commercial storefront.
The heating and cooling of the office areas is done using two systems, each consisting of
exterior condenser unit, plus air handling units in a dedicated room, and ductwork mounted
above the suspended ceiling. In addition to standard power and lighting, the building has
modern voice and data systems, as well as a wired fire alarm system.
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As the new project manager, you are pondering what to do next. After discussion with your
project administrator you realise that you need to do some work in relation to the Project
Management Plan that you are busy developing.
Your project administrator emails you the following dependency table (Table 1) as well as cost
of activities (Table 2) that should be considered to get your tasks done.
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Table 1- Vehicle Maintenance Facility- Project Dependency Table
| ID | Name | Duration | Predecessors |
| 1 | Project Management | ||
| 2 | Receive NTP | 0 days | |
| 3 | Set up erosion control | 5 days | 2(FS) |
| 4 | Mobilize General Conditions items | 5 days | 2(FS) |
| 5 | Bonds and Permits | 2 days | 2(FS) |
| 6 | Initial Site Work | ||
| 7 | Clear & grub site | 3 days | 3(FS),4(FF+2),5(FS) |
| 8 | Rough grade site | 5 days | 7(FS) |
| 9 | Install storm drains | 10 days | 8(FS) |
| 10 | Foundation | ||
| 11 | Excavate for Service Pit | 3 days | 8(FS) |
| 12 | FRPS Service Pit footings | 5 days | 11(FS) |
| 13 | FRPS Service Pit Walls | 11 days | 12(FS) |
| 14 | Backfill around Service Pit | 2 days | 13(SS+9) |
| 15 | Install steel columns in Service Pit | 1 day | 14(FS) |
| 16 | Prep and place SOG in Service Pit | 3 days | 15(FS) |
| 17 | Install work platform in Service Pit | 5 days | 16(FF-2) |
| 18 | Install access stair in Service Pit | 4 days | 17(FS) |
| 19 | Install WF support beams in Service Pit | 2 days | 18(FS) |
| 20 | Lay corrugated steel decking over Service Pit |
2 days | 19(FS) |
| 21 | Prep and place concrete topping over Service Pit |
3 days | 20(FS) |
| 22 | Excavate for footings – Service Bays | 2 days | 14(FS) |
| 23 | FRPS footings – Service Bays | 4 days | 22(FF+3) |
| 24 | FRPS foundation walls – Service Bays | 5 days | 23(FS) |
| 25 | Backfill around foundation walls – Service Bays |
2 days | 24(FS) |
| 26 | Prep and place SOG – Service Bays 3 & 4 | 3 days | 25(FS) |
| 27 | Excavate for footings – Office Area | 2 days | 14(FS+1) |
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Table 1- Vehicle Maintenance Facility- Project Dependency Table (continued)
| ID | Name | Duration | Predecessors |
| 28 | FRPS footings ‐ Office Area | 5 days | 27(FS) |
| 29 | FRPS foundation walls – Office Area | 6 days | 28(SF+7) |
| 30 | Install U/G plumbing – Office areas | 3 days | 28(FS) |
| 31 | Install U/G electrical conduit – Office Area |
2 days | 28(FS) |
| 32 | Prep and place SOG – Office Area | 4 days | 30(FS),31(FF+5),33(FS) |
| 33 | Backfill foundation walls – Office area | 3 days | 29(FS) |
| 34 | Complete Foundation | 0 days | 32(FS),21(FS),26(FS) |
| 35 | Structure and Envelope | ||
| 36 | Erect roll‐up door frames | 4 days | 34(FS+2) |
| 37 | Erect HM door frames – Service Bays | 1 day | 36(FS) |
| 38 | Erect 12” CMU walls – Service Bays | 7 days | 37(FS) |
| 39 | Erect Brick Veneer – Service Bays | 8 days | 52(FS) |
| 40 | Hang roll‐up doors – Service Bays | 8 days | 39(FS) |
| 41 | Hang exterior HM doors– Service Bays | 2 days | 39(FS) |
| 42 | Erect 8” CMU walls – Office Area | 12 days | 38(SS+10) |
| 43 | Erect brick Veneer – Office Area | 6 days | 53(FS) |
| 44 | Install exterior windows ‐ Office Area | 2 days | 43(FS) |
| 45 | Install storefront at main entrance – Office Area |
5 days | 43(FF+3) |
| 46 | Erect structural steel and joists – All areas |
5 days | 38(FS),39(FS),43(FF+1) |
| 47 | Lay corrugated steel roof decking – All areas |
2 days | 46(FS) |
| 48 | Lay rigid roof insulation – All areas | 2 days | 47(FS) |
| 49 | Install cold process roofing and flashing – All areas |
5 days | 48(FS) |
| 50 | Install precast concrete coping at parapets – All areas |
8 days | 49(FS) |
| 51 | Building Dry‐in | 0 days | 49(FS),50(FS),40(FS),45(FS), 41(FS),44(FS) |
| 52 | Install rigid insulation board – Service Bays |
3 days | 38(FS) |
| 53 | Install rigid insulation board – Office Area | 3 days | 42(FS) |
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Table 1- Vehicle Maintenance Facility- Project Dependency Table (continued)
| ID | Name | Duration | Predecessors |
| 54 | Interiors – Office Area | ||
| 55 | HangductworkandinstallAHUs–Office Area |
10 days | 47(FS) |
| 56 | Erect HM door frames – Office Area | 3 days | 55(SS+12) |
| 57 | Erect steel studs – Office Area | 5 days | 56(FS) |
| 58 | Rough in panels, conduit and wiring – Office Area |
8 days | 57(FS) |
| 59 | Rough in Plumbing – Office Area | 5 days | 57(FS) |
| 60 | Rough in HVACcontrol system– Office Area |
5 days | 57(FS+2) |
| 61 | Rough in fire alarm system – All Areas | 5 days | 57(FS) |
| 62 | Rough in voice/data system ‐ Office Area | 3 days | 57(FF+4) |
| 63 | Hang and tape GWB | 12 days | 58(FS),60(FS),61(FS),62(FS), 44(FS),45(FS),51(FS),59(FS), 57(FS) |
| 64 | Rough paint | 4 days | 63(FS+2) |
| 65 | Hang ceiling grid | 7 days | 64(FS) |
| 66 | Install lighting fixtures in ceiling grid – Office Area |
4 days | 65(FS) |
| 67 | Install registers and grilles in ceiling grid – Office Area |
5 days | 65(FS) |
| 68 | Install ceiling tiles in grid | 3 days | 66(FF+2),67(FS) |
| 69 | Lay ceramic tile in restrooms | 2 days | 64(FS) |
| 70 | Install plumbing fixtures in restrooms – Office Area |
3 days | 69(FF+3) |
| 71 | Install toilet partitions in restrooms | 3 days | 70(FS) |
| 72 | Install toilet accessories in restrooms | 2 days | 71(FS) |
| 73 | Install wash basin in locker room – Office Area |
2 days | 68(FS) |
| 74 | Install lockers and benches in locker room |
6 days | 73(FS) |
| 75 | Install casework in break room | 2 days | 68(SS+4) |
| 76 | Install appliances in break room – Office Area |
2 days | 75(FS) |
| 77 | Install VCT and base | 5 days | 82(FS),83(FS),80(FS+1), 81(FS) |
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Table 1- Vehicle Maintenance Facility- Project Dependency Table (continued)
| ID | Name | Duration | Predecessors |
| 78 | Install carpet and base | 3 days | 77(FS) |
| 79 | Hang doors and hardware | 5 days | 78,72(FS) |
| 80 | Finish mechanical – Office Area | 3 days | 68(FS+1) |
| 81 | Finish electrical – Office Area | 2 days | 80(SS-2) |
| 82 | Install projectors in meeting and training rooms |
2 days | 68(FS) |
| 83 | Hang screens and whiteboards in meeting and training rooms |
2 days | 68(FS) |
| 84 | Complete interior buildout– OfficeArea | 0 days | 79(FS),45(FS),41(FS), 74(FS),76(FS) |
| 85 | Service Bays | ||
| 86 | Paintinterior walls– Service Bayand Pit | 10 days | 51 (FS),21(FS+2) |
| 87 | Install main electrical panels – Service Bay |
5 days | 92(FS) |
| 88 | Roughinelectrical–ServiceBayandPit | 5 days | 87(FS) |
| 89 | Install lighting fixtures – Service Bay and Pit |
5 days | 88(FF+4) |
| 90 | Install heating fixtures – Service Bay | 4 days | 92(FS) |
| 91 | Install piping for heating fixtures – Service Bay |
8 days | 90(FS) |
| 92 | Seal concrete floors – Service Bay and Pit |
3 days | 86(FS) |
| 93 | Install auto service tubing | 2 days | 92(FS) |
| 94 | Install auto service tanks | 2 days | 93(FS) |
| 95 | Install auto service equipment | 3 days | 92(SS+1) |
| 96 | Install auto service reels and dispensers | 2 days | 95(FS) |
| 97 | Install vehicles lifts | 2 days | 96(FS) |
| 98 | Install workbenches and shelves | 5 days | 92(FS) |
| 99 | Complete Service Bay buildout | 0 days | 89(FS),91(FS),93(FS), 94(FS),95(FS),96(FS), 97(FS),98(FS),92(FS) |
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Table 1- Vehicle Maintenance Facility- Project Dependency Table (continued)
| ID | Name | Duration | Predecessors |
| 100 | Final Site Work | ||
| 101 | Lay concrete pads for transformers and AC equipment |
3 days | 43(FS) |
| 102 | Set external transformer | 2 days | 101(FS) |
| 103 | Set external AC units | 2 days | 101(FF+3) |
| 104 | Install footings – dumpster enclosure | 2 days | 110(SS+3) |
| 105 | Erect masonry walls – dumpster enclosure |
4 days | 106(FS) |
| 106 | Install bollards – dumpster enclosure | 2 days | 104(FS) |
| 107 | Install concrete pad – dumpster enclosure |
2 days | 105(FS) |
| 108 | Install gate – dumpster enclosure | 2 days | 107(FS) |
| 109 | Install bollards at roll‐up doors | 4 days | 55(FS) |
| 110 | Fine grade for parking lot | 3 days | 109(SF+5) |
| 111 | Place curb and gutter – parking lot | 12 days | 110(FS) |
| 112 | Spread and compact GAB | 4 days | 111(FS) |
| 113 | Lay AC base course – parking lot | 4 days | 112(FS) |
| 114 | Lay AC wearing course – parking lot | 3 days | 113(FS) |
| 115 | Stripe parking lot and install signage | 5 days | 114(SS+4) |
| 116 | Install sidewalks at building entrance | 3 days | 113(FS) |
| 117 | Landscaping | 5 days | 116(FS) |
| 118 | Erect main entrance sign | 5 days | 114(FS) |
| 119 | Complete Final Site Work | 0 days | 108(FS),115(FS),117(FS), 118(FS) |
| 120 | Project Closeout | ||
| 121 | Test and balance AC system – Office Area |
8 days | 102(FS),103(FS),89(SS+2), 91(FS),80(FS) |
| 122 | Final cleanup | 5 days | 119(FS),99(FS),84(FF+3),B 118(FS),108(FS) |
| 123 | Final inspection | 2 days | 121(FS),122(SS+1),99(FS), 80(FS) |
| 124 | Punchlist work | 5 days | 123(FS) |
| 125 | Substantial Completion | 0 days | 124(FS) |
| 126 | Obtain Certificate of Occupancy | 5 days | 125(FS) |
| 127 | Project Completion | 0 days | 126(FS) |
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Table 2- Vehicle Maintenance Facility- Activity Cost
| ID | Name | Cost |
| 1 | Project Management | |
| 2 | Receive NTP | |
| 3 | Set up erosion control | $ 5,000 |
| 4 | Mobilize General Conditions items | $ 17,300 |
| 5 | Bonds and Permits | $ 24,500 |
| 6 | Initial Site Work | |
| 7 | Clear & grub site | $ 12,500 |
| 8 | Rough grade site | $ 8,840 |
| 9 | Install storm drains | $ 25,475 |
| 10 | Foundation | |
| 11 | Excavate for Service Pit | $ 1,573 |
| 12 | FRPS Service Pit footings | $ 4,916 |
| 13 | FRPS Service Pit Walls | $ 11,209 |
| 14 | Backfill around Service Pit | $ 1,206 |
| 15 | Install steel columns in Service Pit | $ 3,989 |
| 16 | Prep and place SOG in Service Pit | $ 2,440 |
| 17 | Install work platform in Service Pit | $ 2,440 |
| 18 | Install access stair in Service Pit | $ 6,675 |
| 19 | Install WF support beams in Service Pit | $ 18,750 |
| 20 | Lay corrugated steel decking over Service Pit | $ 6,369 |
| 21 | Prep and place concrete topping over Service Pit | $ 8,573 |
| 22 | Excavate for footings – Service Bays | $ 1,593 |
| 23 | FRPS footings – Service Bays | $ 7,438 |
| 24 | FRPS foundation walls – Service Bays | $ 9,090 |
| 25 | Backfill around foundation walls – Service Bays | $ 1,950 |
| 26 | Prep and place SOG – Service Bays 3&4 | $ 19,848 |
| 27 | Excavate for footings – Office Area | $ 1,547 |
| 28 | FRPS footings – Office Area | $ 6,569 |
| 29 | FRPS foundation walls – Office Area | $ 8,027 |
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Table 2- Vehicle Maintenance Facility- Activity Cost (continued)
| ID | Name | Cost |
| 30 | Install U/G plumbing –Office areas | $ 3,100 |
| 31 | Install U/G electrical conduit – Office Area | $ 11,582 |
| 32 | Prep and place SOG – Office Area | $ 24,318 |
| 33 | Backfill foundation walls – Office area | $ 1,500 |
| 34 | Complete Foundation | $ ‐ |
| 35 | Structure and Envelope | |
| 36 | Erect roll‐up door frames | $ 4,000 |
| 37 | Erect HM door frames – Service Bays | $ 900 |
| 38 | Erect 12” CMU walls –Service Bays | $ 59,068 |
| 39 | Erect Brick Veneer – Service Bays | $ 79,585 |
| 40 | Hang roll‐up doors –Service Bays | $ 28,000 |
| 41 | Hang exterior HM doors – Service Bays | $ 9,060 |
| 42 | Erect 8” CMU walls – Office Area | $ 19,976 |
| 43 | Erect brick Veneer – Office Area | $ 19,693 |
| 44 | Install exterior windows – Office Area | $ 5,940 |
| 45 | Install storefront at main entrance – Office Area | $ 1,564 |
| 46 | Erect structural steel and joists – All areas | $ 41,893 |
| 47 | Lay corrugated steel roof decking – All areas | $ 28,107 |
| 48 | Lay rigid roof insulation – All areas | $ 18,160 |
| 49 | Install cold process roofing and flashing – All areas | $ 11,520 |
| 50 | Install precast concrete coping at parapets – All areas | $ 11,451 |
| 51 | Building Dry‐in | $ ‐ |
| 52 | Install rigid insulation board ‐ Service Bays | $ 4,046 |
| 53 | Install rigid insulation board ‐ Office Area | $ 2,617 |
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Table 2- Vehicle Maintenance Facility- Activity Cost (continued)
| ID | Name | Cost |
| 54 | Interiors – Office Area | |
| 55 | Hang ductwork and install AHUs – Office Area | $ 27,810 |
| 56 | Erect HM door frames – Office Area | $ 3,150 |
| 57 | Erect steel studs – Office Area | $ 6,819 |
| 58 | Rough in panels, conduit, and wiring ‐ Office Area | $ 26,060 |
| 59 | Rough in Plumbing ‐ Office Area | $ 4,500 |
| 60 | Rough in HVAC control system ‐ Office Area | $ 4,250 |
| 61 | Rough in fire alarm system ‐ All Areas | $ 17,374 |
| 62 | Rough in voice/data system ‐ Office Area | $ 18,821 |
| 63 | Hang and tape GWB | $ 14,600 |
| 64 | Rough paint | $ 4,200 |
| 65 | Hang ceiling grid | $ 7,988 |
| 66 | Install lighting fixtures in ceiling grid – Office Area | $ 21,717 |
| 67 | Install registers and grilles in ceiling grid – Office Area | $ 4,250 |
| 68 | Install ceiling tiles in grid | $ 8,516 |
| 69 | Lay ceramic tile in restrooms | $ 6,591 |
| 70 | Install plumbing fixtures in restrooms – Office Area | $ 14,800 |
| 71 | Install toilet partitions in restrooms | $ 4,920 |
| 72 | Install toilet accessories in restrooms | $ 2,239 |
| 73 | Install wash basin in locker room ‐ Office Area | $ 2,500 |
| 74 | Install lockers and benches in locker room | $ 7,722 |
| 75 | Install casework in break room | $ 500 |
| 76 | Install appliances in break room ‐ Office Area | $ 2,125 |
| 77 | Install VCT and base | $ 709 |
| 78 | Install carpet and base | $ 12,416 |
| 79 | Hang doors and hardware | $ 42,500 |
| 80 | Fiinish mechanical – Office Area | $ 2,125 |
| 81 | Finish electrical – Office Area | $ 7,239 |
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Table 2- Vehicle Maintenance Facility- Activity Cost (continued)
| ID | Name | Cost |
| 82 | Install projectors in meeting and training rooms | $ 1,000 |
| 83 | Hang screens and whiteboards in meeting and training rooms |
$ 3,910 |
| 84 | Complete interior buildout – Office Area | $ ‐ |
| 85 | Service Bays | |
| 86 | Paint interior walls – Service Bay and Pit | $ 1,488 |
| 87 | Install main electrical panels – Service Bay | $ 13,030 |
| 88 | Rough in electrical – Service Bay and Pit | $ 10,135 |
| 89 | Install lighting fixtures – Service Bay and Pit | $ 11,582 |
| 90 | Install heating fixtures – Service Bay | $ 8,500 |
| 91 | Install piping for heating fixtures – Service Bay | $ 8,500 |
| 92 | Seal concrete floors – Service Bay and Pit | $ 5,638 |
| 93 | Install auto service tubing | $ 1,660 |
| 94 | Install auto service tanks | $ 5,260 |
| 95 | Install auto service equipment | $ 17,680 |
| 96 | Install auto service reels and dispensers | $ 5,960 |
| 97 | Install vehicles lifts | $ 9,960 |
| 98 | Install workbenches and shelves | $ 1,500 |
| 99 | Complete Service Bay buildout | $ ‐ |
| 100 | Final Site Work | |
| 101 | Lay concrete pads for transformers and AC equipment | $ 800 |
| 102 | Set external transformer | $ 7,239 |
| 103 | Set external AC units | $ 8,500 |
| 104 | Install footings – dumpster enclosure | $ 9,120 |
| 105 | Erect masonry walls – dumpster enclosure | $ 5,980 |
| 106 | Install bollards – dumpster enclosure | $ 940 |
| 107 | Install concrete pad – dumpster enclosure | $ 2,355 |
| 108 | Install gate – dumpster enclosure | $ 500 |
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Table 2- Vehicle Maintenance Facility- Activity Cost (continued)
| ID | Name | Cost |
| 109 | Install bollards at roll‐up doors | $ 13,840 |
| 110 | Fine grade for parking lot | $ 16,363 |
| 111 | Place curb and gutter – parking lot | $ 19,023 |
| 112 | Spread and compact GAB | $ 18,168 |
| 113 | Lay AC base course – parking lot | $ 8,450 |
| 114 | Lay AC wearing course – parking lot | $ 17,697 |
| 115 | Stripe parking lot and install signage | $ 2,500 |
| 116 | Install sidewalks at building entrance | $ 3,000 |
| 117 | Landscaping | $ 15,000 |
| 118 | Erect main entrance sign | $ 10,000 |
| 119 | Complete Final Site Work | $ ‐ |
| 120 | Project Closeout | |
| 121 | Test and balance AC system – Office Area | $ 2,500 |
| 122 | Final cleanup | $ 4,250 |
| 123 | Final inspection | $ ‐ |
| 124 | Punchlist work | $ 10,000 |
| 125 | Substantial Completion | $ ‐ |
| 126 | Obtain Certificate of Occupancy | $ ‐ |
| 127 | Project Completion | $ ‐ |
| Total Project Cost | $ 1,162,366 |
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Your tasks:
This case study provides you with an opportunity of drawing on your acquired project planning,
scheduling, budgeting and quality management skills and materials covered in this course.
Overall, you are responsible for developing a project scope statement document, a project
schedule, a cost management plan and a quality management plan for the case study.
Specific tasks:
A group of maximum 2 students is required to perform the following tasks in addition to the
descriptions in assessment briefs.
Assessment 1-Part B
1-1) Scope management planning
• Describe the entire scope of the work including project background, a list of specific
project goals, deliverables, constraints and assumptions.
• Create Work Breakdown Structure (at least three levels) for the project.
1-2) Project scheduling
• Construct a Gantt chart for the project using project activities given in Table 1.
• Create a Network Diagram and perform critical path analysis.
Assessment 2-Part B
2-1) Cost management planning
• Apply a diverse set of cost estimating tools to justify the cost of activities
• Develop and aggregate the cost of resources needed to complete each activity and
determine the detailed budget of the project.
• Develop the cost management planning components of your Cost Management Plan.
2-2) Quality management planning
• Develop the quality management planning components of your Quality Management
Plan.
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• Apply a quality management framework to ensure the project performance is consistent
with the quality management plan.
Deliverables:
Two management reports (one for Assessment1- Part B and one for Assessment 2- Part B) that
are reflective of the key tasks as provided above including a thorough explanation of key results
and a comprehensive interpretation of findings.
Sub-tasks:
You are required to participate in various classroom activities in relation to the case study,
which will be provided by your learning facilitator.
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