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PROJ6002: Project Planning and Budgeting

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PROJ6002: Project Planning and Budgeting
Vehicle Maintenance Facility Case Study
Vehicle Maintenance Facility project is a hypothetical corporate vehicle maintenance facility,
and is designed to contain features that are typical in small‐scale commercial buildings.
The contract itself is assumed to be a fixed‐price, fixed‐scope arrangement between an owner
and a general contractor. All code and zoning approvals have been obtained, and construction
can begin immediately upon receipt of the notice to proceed.
The site is located on a city street in an industrial park. The existing slope of the site is minimal,
and bringing the site to finish grade does not require large amounts of excavation. The site plan
contains a large parking lot to allow for vehicle parking and movement during servicing. The
paving is asphalt over graded aggregate base with concrete curb and gutter, and runoff is
handled by catch basins and 18‐inch corrugated metal pipe storm drains.
The building itself contains two main areas, which are a high bay space for actual vehicle
servicing, and an attached office and training area. The structure of both spaces consists of
CMU walls with steel joist roof structures, with concrete floors.
The vehicle servicing area is designed for handling pickup trucks and light vans. It has four
service bays with roll‐up doors at both ends, and a service pit under two of the bays which
allows easier access to the underside of vehicles. Also, the servicing area contains vehicle lifts,
oil and lube, coolant and air conditioning service equipment, as well electrical and pneumatic
power outlets. Heating of this space is done with suspended gas‐fired heating units.
Compressed air is provided by an air compressor located in an adjacent room.
The office and training area is finished space, with steel studs and gypsum wall partitions,
suspended ceilings, and varied floor finishes. In addition to finished office and classroom
space, this area contains restrooms, a locker room, and an employee break room. All doors are
hollow metal with standard commercial hardware, with the exception of the front entrance,
which is commercial storefront.
The heating and cooling of the office areas is done using two systems, each consisting of
exterior condenser unit, plus air handling units in a dedicated room, and ductwork mounted
above the suspended ceiling. In addition to standard power and lighting, the building has
modern voice and data systems, as well as a wired fire alarm system.
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As the new project manager, you are pondering what to do next. After discussion with your
project administrator you realise that you need to do some work in relation to the Project
Management Plan that you are busy developing.
Your project administrator emails you the following dependency table (Table 1) as well as cost
of activities (Table 2) that should be considered to get your tasks done.
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Table 1- Vehicle Maintenance Facility- Project Dependency Table

ID Name Duration Predecessors
1 Project Management
2 Receive NTP 0 days
3 Set up erosion control 5 days 2(FS)
4 Mobilize General Conditions items 5 days 2(FS)
5 Bonds and Permits 2 days 2(FS)
6 Initial Site Work
7 Clear & grub site 3 days 3(FS),4(FF+2),5(FS)
8 Rough grade site 5 days 7(FS)
9 Install storm drains 10 days 8(FS)
10 Foundation
11 Excavate for Service Pit 3 days 8(FS)
12 FRPS Service Pit footings 5 days 11(FS)
13 FRPS Service Pit Walls 11 days 12(FS)
14 Backfill around Service Pit 2 days 13(SS+9)
15 Install steel columns in Service Pit 1 day 14(FS)
16 Prep and place SOG in Service Pit 3 days 15(FS)
17 Install work platform in Service Pit 5 days 16(FF-2)
18 Install access stair in Service Pit 4 days 17(FS)
19 Install WF support beams in Service Pit 2 days 18(FS)
20 Lay corrugated steel decking over
Service Pit
2 days 19(FS)
21 Prep and place concrete topping over
Service Pit
3 days 20(FS)
22 Excavate for footings – Service Bays 2 days 14(FS)
23 FRPS footings – Service Bays 4 days 22(FF+3)
24 FRPS foundation walls – Service Bays 5 days 23(FS)
25 Backfill around foundation walls –
Service Bays
2 days 24(FS)
26 Prep and place SOG – Service Bays 3 & 4 3 days 25(FS)
27 Excavate for footings – Office Area 2 days 14(FS+1)

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Table 1- Vehicle Maintenance Facility- Project Dependency Table (continued)

ID Name Duration Predecessors
28 FRPS footings ‐ Office Area 5 days 27(FS)
29 FRPS foundation walls – Office Area 6 days 28(SF+7)
30 Install U/G plumbing – Office areas 3 days 28(FS)
31 Install U/G electrical conduit – Office
Area
2 days 28(FS)
32 Prep and place SOG – Office Area 4 days 30(FS),31(FF+5),33(FS)
33 Backfill foundation walls – Office area 3 days 29(FS)
34 Complete Foundation 0 days 32(FS),21(FS),26(FS)
35 Structure and Envelope
36 Erect roll‐up door frames 4 days 34(FS+2)
37 Erect HM door frames – Service Bays 1 day 36(FS)
38 Erect 12” CMU walls – Service Bays 7 days 37(FS)
39 Erect Brick Veneer – Service Bays 8 days 52(FS)
40 Hang roll‐up doors – Service Bays 8 days 39(FS)
41 Hang exterior HM doors– Service Bays 2 days 39(FS)
42 Erect 8” CMU walls – Office Area 12 days 38(SS+10)
43 Erect brick Veneer – Office Area 6 days 53(FS)
44 Install exterior windows ‐ Office Area 2 days 43(FS)
45 Install storefront at main entrance –
Office Area
5 days 43(FF+3)
46 Erect structural steel and joists –
All areas
5 days 38(FS),39(FS),43(FF+1)
47 Lay corrugated steel roof decking –
All areas
2 days 46(FS)
48 Lay rigid roof insulation – All areas 2 days 47(FS)
49 Install cold process roofing and flashing –
All areas
5 days 48(FS)
50 Install precast concrete coping at
parapets – All areas
8 days 49(FS)
51 Building Dry‐in 0 days 49(FS),50(FS),40(FS),45(FS),
41(FS),44(FS)
52 Install rigid insulation board – Service
Bays
3 days 38(FS)
53 Install rigid insulation board – Office Area 3 days 42(FS)

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Table 1- Vehicle Maintenance Facility- Project Dependency Table (continued)

ID Name Duration Predecessors
54 Interiors – Office Area
55 HangductworkandinstallAHUs–Office
Area
10 days 47(FS)
56 Erect HM door frames – Office Area 3 days 55(SS+12)
57 Erect steel studs – Office Area 5 days 56(FS)
58 Rough in panels, conduit and wiring –
Office Area
8 days 57(FS)
59 Rough in Plumbing – Office Area 5 days 57(FS)
60 Rough in HVACcontrol system– Office
Area
5 days 57(FS+2)
61 Rough in fire alarm system – All Areas 5 days 57(FS)
62 Rough in voice/data system ‐ Office Area 3 days 57(FF+4)
63 Hang and tape GWB 12 days 58(FS),60(FS),61(FS),62(FS),
44(FS),45(FS),51(FS),59(FS),
57(FS)
64 Rough paint 4 days 63(FS+2)
65 Hang ceiling grid 7 days 64(FS)
66 Install lighting fixtures in ceiling grid –
Office Area
4 days 65(FS)
67 Install registers and grilles in ceiling
grid – Office Area
5 days 65(FS)
68 Install ceiling tiles in grid 3 days 66(FF+2),67(FS)
69 Lay ceramic tile in restrooms 2 days 64(FS)
70 Install plumbing fixtures in restrooms –
Office Area
3 days 69(FF+3)
71 Install toilet partitions in restrooms 3 days 70(FS)
72 Install toilet accessories in restrooms 2 days 71(FS)
73 Install wash basin in locker room –
Office Area
2 days 68(FS)
74 Install lockers and benches in locker
room
6 days 73(FS)
75 Install casework in break room 2 days 68(SS+4)
76 Install appliances in break room –
Office Area
2 days 75(FS)
77 Install VCT and base 5 days 82(FS),83(FS),80(FS+1),
81(FS)

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Table 1- Vehicle Maintenance Facility- Project Dependency Table (continued)

ID Name Duration Predecessors
78 Install carpet and base 3 days 77(FS)
79 Hang doors and hardware 5 days 78,72(FS)
80 Finish mechanical – Office Area 3 days 68(FS+1)
81 Finish electrical – Office Area 2 days 80(SS-2)
82 Install projectors in meeting and training
rooms
2 days 68(FS)
83 Hang screens and whiteboards in
meeting and training rooms
2 days 68(FS)
84 Complete interior buildout– OfficeArea 0 days 79(FS),45(FS),41(FS),
74(FS),76(FS)
85 Service Bays
86 Paintinterior walls– Service Bayand Pit 10 days 51 (FS),21(FS+2)
87 Install main electrical panels – Service
Bay
5 days 92(FS)
88 Roughinelectrical–ServiceBayandPit 5 days 87(FS)
89 Install lighting fixtures – Service Bay
and Pit
5 days 88(FF+4)
90 Install heating fixtures – Service Bay 4 days 92(FS)
91 Install piping for heating fixtures –
Service Bay
8 days 90(FS)
92 Seal concrete floors – Service Bay
and Pit
3 days 86(FS)
93 Install auto service tubing 2 days 92(FS)
94 Install auto service tanks 2 days 93(FS)
95 Install auto service equipment 3 days 92(SS+1)
96 Install auto service reels and dispensers 2 days 95(FS)
97 Install vehicles lifts 2 days 96(FS)
98 Install workbenches and shelves 5 days 92(FS)
99 Complete Service Bay buildout 0 days 89(FS),91(FS),93(FS),
94(FS),95(FS),96(FS),
97(FS),98(FS),92(FS)

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Table 1- Vehicle Maintenance Facility- Project Dependency Table (continued)

ID Name Duration Predecessors
100 Final Site Work
101 Lay concrete pads for transformers and
AC equipment
3 days 43(FS)
102 Set external transformer 2 days 101(FS)
103 Set external AC units 2 days 101(FF+3)
104 Install footings – dumpster enclosure 2 days 110(SS+3)
105 Erect masonry walls – dumpster
enclosure
4 days 106(FS)
106 Install bollards – dumpster enclosure 2 days 104(FS)
107 Install concrete pad – dumpster
enclosure
2 days 105(FS)
108 Install gate – dumpster enclosure 2 days 107(FS)
109 Install bollards at roll‐up doors 4 days 55(FS)
110 Fine grade for parking lot 3 days 109(SF+5)
111 Place curb and gutter – parking lot 12 days 110(FS)
112 Spread and compact GAB 4 days 111(FS)
113 Lay AC base course – parking lot 4 days 112(FS)
114 Lay AC wearing course – parking lot 3 days 113(FS)
115 Stripe parking lot and install signage 5 days 114(SS+4)
116 Install sidewalks at building entrance 3 days 113(FS)
117 Landscaping 5 days 116(FS)
118 Erect main entrance sign 5 days 114(FS)
119 Complete Final Site Work 0 days 108(FS),115(FS),117(FS),
118(FS)
120 Project Closeout
121 Test and balance AC system –
Office Area
8 days 102(FS),103(FS),89(SS+2),
91(FS),80(FS)
122 Final cleanup 5 days 119(FS),99(FS),84(FF+3),B
118(FS),108(FS)
123 Final inspection 2 days 121(FS),122(SS+1),99(FS),
80(FS)
124 Punchlist work 5 days 123(FS)
125 Substantial Completion 0 days 124(FS)
126 Obtain Certificate of Occupancy 5 days 125(FS)
127 Project Completion 0 days 126(FS)

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Table 2- Vehicle Maintenance Facility- Activity Cost

ID Name Cost
1 Project Management
2 Receive NTP
3 Set up erosion control $ 5,000
4 Mobilize General Conditions items $ 17,300
5 Bonds and Permits $ 24,500
6 Initial Site Work
7 Clear & grub site $ 12,500
8 Rough grade site $ 8,840
9 Install storm drains $ 25,475
10 Foundation
11 Excavate for Service Pit $ 1,573
12 FRPS Service Pit footings $ 4,916
13 FRPS Service Pit Walls $ 11,209
14 Backfill around Service Pit $ 1,206
15 Install steel columns in Service Pit $ 3,989
16 Prep and place SOG in Service Pit $ 2,440
17 Install work platform in Service Pit $ 2,440
18 Install access stair in Service Pit $ 6,675
19 Install WF support beams in Service Pit $ 18,750
20 Lay corrugated steel decking over Service Pit $ 6,369
21 Prep and place concrete topping over Service Pit $ 8,573
22 Excavate for footings – Service Bays $ 1,593
23 FRPS footings – Service Bays $ 7,438
24 FRPS foundation walls – Service Bays $ 9,090
25 Backfill around foundation walls – Service Bays $ 1,950
26 Prep and place SOG – Service Bays 3&4 $ 19,848
27 Excavate for footings – Office Area $ 1,547
28 FRPS footings – Office Area $ 6,569
29 FRPS foundation walls – Office Area $ 8,027

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Table 2- Vehicle Maintenance Facility- Activity Cost (continued)

ID Name Cost
30 Install U/G plumbing –Office areas $ 3,100
31 Install U/G electrical conduit – Office Area $ 11,582
32 Prep and place SOG – Office Area $ 24,318
33 Backfill foundation walls – Office area $ 1,500
34 Complete Foundation $ ‐
35 Structure and Envelope
36 Erect roll‐up door frames $ 4,000
37 Erect HM door frames – Service Bays $ 900
38 Erect 12” CMU walls –Service Bays $ 59,068
39 Erect Brick Veneer – Service Bays $ 79,585
40 Hang roll‐up doors –Service Bays $ 28,000
41 Hang exterior HM doors – Service Bays $ 9,060
42 Erect 8” CMU walls – Office Area $ 19,976
43 Erect brick Veneer – Office Area $ 19,693
44 Install exterior windows – Office Area $ 5,940
45 Install storefront at main entrance – Office Area $ 1,564
46 Erect structural steel and joists – All areas $ 41,893
47 Lay corrugated steel roof decking – All areas $ 28,107
48 Lay rigid roof insulation – All areas $ 18,160
49 Install cold process roofing and flashing – All areas $ 11,520
50 Install precast concrete coping at parapets – All areas $ 11,451
51 Building Dry‐in $ ‐
52 Install rigid insulation board ‐ Service Bays $ 4,046
53 Install rigid insulation board ‐ Office Area $ 2,617

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Table 2- Vehicle Maintenance Facility- Activity Cost (continued)

ID Name Cost
54 Interiors – Office Area
55 Hang ductwork and install AHUs – Office Area $ 27,810
56 Erect HM door frames – Office Area $ 3,150
57 Erect steel studs – Office Area $ 6,819
58 Rough in panels, conduit, and wiring ‐ Office Area $ 26,060
59 Rough in Plumbing ‐ Office Area $ 4,500
60 Rough in HVAC control system ‐ Office Area $ 4,250
61 Rough in fire alarm system ‐ All Areas $ 17,374
62 Rough in voice/data system ‐ Office Area $ 18,821
63 Hang and tape GWB $ 14,600
64 Rough paint $ 4,200
65 Hang ceiling grid $ 7,988
66 Install lighting fixtures in ceiling grid – Office Area $ 21,717
67 Install registers and grilles in ceiling grid – Office Area $ 4,250
68 Install ceiling tiles in grid $ 8,516
69 Lay ceramic tile in restrooms $ 6,591
70 Install plumbing fixtures in restrooms – Office Area $ 14,800
71 Install toilet partitions in restrooms $ 4,920
72 Install toilet accessories in restrooms $ 2,239
73 Install wash basin in locker room ‐ Office Area $ 2,500
74 Install lockers and benches in locker room $ 7,722
75 Install casework in break room $ 500
76 Install appliances in break room ‐ Office Area $ 2,125
77 Install VCT and base $ 709
78 Install carpet and base $ 12,416
79 Hang doors and hardware $ 42,500
80 Fiinish mechanical – Office Area $ 2,125
81 Finish electrical – Office Area $ 7,239

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Table 2- Vehicle Maintenance Facility- Activity Cost (continued)

ID Name Cost
82 Install projectors in meeting and training rooms $ 1,000
83 Hang screens and whiteboards in meeting and training
rooms
$ 3,910
84 Complete interior buildout – Office Area $ ‐
85 Service Bays
86 Paint interior walls – Service Bay and Pit $ 1,488
87 Install main electrical panels – Service Bay $ 13,030
88 Rough in electrical – Service Bay and Pit $ 10,135
89 Install lighting fixtures – Service Bay and Pit $ 11,582
90 Install heating fixtures – Service Bay $ 8,500
91 Install piping for heating fixtures – Service Bay $ 8,500
92 Seal concrete floors – Service Bay and Pit $ 5,638
93 Install auto service tubing $ 1,660
94 Install auto service tanks $ 5,260
95 Install auto service equipment $ 17,680
96 Install auto service reels and dispensers $ 5,960
97 Install vehicles lifts $ 9,960
98 Install workbenches and shelves $ 1,500
99 Complete Service Bay buildout $ ‐
100 Final Site Work
101 Lay concrete pads for transformers and AC equipment $ 800
102 Set external transformer $ 7,239
103 Set external AC units $ 8,500
104 Install footings – dumpster enclosure $ 9,120
105 Erect masonry walls – dumpster enclosure $ 5,980
106 Install bollards – dumpster enclosure $ 940
107 Install concrete pad – dumpster enclosure $ 2,355
108 Install gate – dumpster enclosure $ 500

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Table 2- Vehicle Maintenance Facility- Activity Cost (continued)

ID Name Cost
109 Install bollards at roll‐up doors $ 13,840
110 Fine grade for parking lot $ 16,363
111 Place curb and gutter – parking lot $ 19,023
112 Spread and compact GAB $ 18,168
113 Lay AC base course – parking lot $ 8,450
114 Lay AC wearing course – parking lot $ 17,697
115 Stripe parking lot and install signage $ 2,500
116 Install sidewalks at building entrance $ 3,000
117 Landscaping $ 15,000
118 Erect main entrance sign $ 10,000
119 Complete Final Site Work $ ‐
120 Project Closeout
121 Test and balance AC system – Office Area $ 2,500
122 Final cleanup $ 4,250
123 Final inspection $ ‐
124 Punchlist work $ 10,000
125 Substantial Completion $ ‐
126 Obtain Certificate of Occupancy $ ‐
127 Project Completion $ ‐
Total Project Cost $ 1,162,366

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Your tasks:
This case study provides you with an opportunity of drawing on your acquired project planning,
scheduling, budgeting and quality management skills and materials covered in this course.
Overall, you are responsible for developing a project scope statement document, a project
schedule, a cost management plan and a quality management plan for the case study.
Specific tasks:
A group of maximum 2 students is required to perform the following tasks in addition to the
descriptions in assessment briefs.
Assessment 1-Part B
1-1) Scope management planning
• Describe the entire scope of the work including project background, a list of specific
project goals, deliverables, constraints and assumptions.
• Create Work Breakdown Structure (at least three levels) for the project.
1-2) Project scheduling
• Construct a Gantt chart for the project using project activities given in Table 1.
• Create a Network Diagram and perform critical path analysis.
Assessment 2-Part B
2-1) Cost management planning
• Apply a diverse set of cost estimating tools to justify the cost of activities
• Develop and aggregate the cost of resources needed to complete each activity and
determine the detailed budget of the project.
• Develop the cost management planning components of your Cost Management Plan.
2-2) Quality management planning
• Develop the quality management planning components of your Quality Management
Plan.
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• Apply a quality management framework to ensure the project performance is consistent
with the quality management plan.
Deliverables:
Two management reports (one for Assessment1- Part B and one for Assessment 2- Part B) that
are reflective of the key tasks as provided above including a thorough explanation of key results
and a comprehensive interpretation of findings.
Sub-tasks:
You are required to participate in various classroom activities in relation to the case study,
which will be provided by your learning facilitator.

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